Projects in plant engineering and construction
Which liquid products do you process? What quantities and for which markets? Which components are used in the process and what are the necessary processing steps? And in which container should your product ultimately be filled in? In order to design the process optimally, several questions need to be answered. The reason is that as for such a project a complete range of experts and specialists must work hand in hand, we provide an interdisciplinary team to you for optimising or designing your plant. The team supports your project from the time of the first meeting up to its completion – personally and competently:
Coordinating the production process / Process-related planning and design / Purchase of all components / Pre-assembly in our factory / Installation in your factory / Process automation and visualisation / Commissioning / Personnel training / Documentation
Now it is getting complicated: Pipeline construction poses challenges to several engineers. And we are the experts for this complex job. We advise you, plan your pipeline construction and take over the project management, as well as provide all installation services professionally and in accordance with the most stringent standards. Planning comprises, above everything else, the meaningful supply of media as well as managing and laying pipeline routes. This is really detailed work and it includes even the selection of appropriate mounting brackets as well as the determination of loose and fixed bearing supports or expansion bends – even if their significance is often underestimated by professional experts. We manufacture your modules in our factory and connect them at your on-site location. Since pipeline projects are a matter of maximum complexity, they are usually based on a consulting project. This is where we determine the appropriate materials, the nominal width dimensioning including the classification in relevant pipe classes. This even includes a “simple” 2D pipe route planning. The second stage contains volume modelling with the help of the most modern 3D technology. Specific mass extracts can be derived from this model for all the necessary components and piping elements. Moreover, we now prepare detailed drawings for the floor plan, layout drawings and route sections. These form the basis for the tender and installation documentation, which our team needs for the subsequent implementation. Our results can be clearly seen: Optimised pipeline systems permit the economical as well as efficient handling of raw materials, minimise product loss – and often conserve the budget at the time of construction itself.
Service round the clock
Maintenance and Service
We ensure that everything – quite literally everything – works. For production without faults or shut-downs, regular maintenance and inspection is indispensable. We take over both for you. In accordance with an accurate time schedule, we maintain the mechanical system, electrical system, pneumatic system and control system for you and, in the process, we also test the leak-tightness of heat exchangers and calibrate pipelines. We document all of this conscientiously – for the safety of your plant, your products and ultimately, your company.
No quality assurance without the calibration of the measuring instruments: It is only in this manner that correct, valid results can be obtained and it is only with this that your plant can work accurately. The calibration of your measuring instruments for the customary measurement parameters is included in the scope of our regular maintenance and service work. It goes without saying that we always work in accordance with the current regulations and provide your instruments and equipment with appropriate test stickers and ISO 10012-1 calibration certificate in accordance with the standards ISO 9001:2000, ISO 10012-2003, GMP, FDA, QS9000 and HACCP.
Spare parts service
Sometimes only a small component is defective – yet the result is the entire plant shuts down. In order that you can react quickly and you do not incur high costs of failure, we closely share our spare parts strategy with you. We put the most important parts together in the form of a customised package. In this instance, you have everything at hand in case of an emergency. And if a very special spare part is missing and is needed urgently? We deliver it in record time and install it in a professional manner. Incidentally, you can also use this service for plants and systems of other providers – we are neither petty nor mean when it comes to such things.
Several system components are expensive and it is worth repairing them. However, in most cases, remedial measures must be adopted very quickly. Here, too, we will not let you down: We will supply a replacement device to you delivered via courier. Your defective component will be tested and we will prepare an accurate cost estimate for the repair. You can then decide whether we should repair the component for you – or if you would simply like to retain the replacement device.