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Process equipment and systems: We are the experts when it comes to liquids

Ruland Engineering & Consulting - process systems

Process equipment and systems for liquid products - planning and implementation

Liquids are our area of specialisation: We design and build customised systems and we develop process technologies and automation concepts. We also optimise your production. In the construction of special systems, we implement completely customised production lines and we are happy to design and even build your complete production facility.

What do we always focus on? You, your company and your product or products.

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Plant engineering and construction

from design to start up of systems

Are you looking for excellent and insightful consulting for your company? Consulting that does not get lost in more general issues but instead puts your very specific concerns and your product or products under the spotlight. Experienced engineers work out an implementable and future-oriented solution based on your specifications and requirements. The concrete design and planning, right up to production, installation and commissioning, work seamlessly together – every detail sets benchmarks in terms of quality. You are inspired by project management and you look forward to milestones being reached on time. You can now put your system into operation in the knowledge that your employees have already received the best training. And the budget has not been overshot.
This is really possible. By choosing us.

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Consulting

Listen, understand and develop: It is only when we fully understand your technology, your product and your requirements that we commence with the planning and design. This has an unquestionable advantage: All of us save plenty of time by doing so. And you conserve your budget.

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Engineering

We take engineering to the highest level. The name Ruland stands for first class technological competence in matters pertaining to the design, planning and construction of customised systems. And for excellent project management.

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Automation

We bring you on track in the direction of Industry 4.0: With visualisations, automatic controller programs and complete control systems linked to the ERP system, with uninterrupted batch tracking as well as automated raw material warehouse and formulation management.

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Implementation

From our construction and production right up to installation and commissioning, you can expect the extraordinary. The Ruland project team supports you with maximum commitment and ensures that everything goes like clockwork – during the ongoing work and subsequently on your system.

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Process technology

With Ruland process technology, you can store, mix, heat, filter or clean – what is essential is that your product is liquid. The industry then has no role to play.

Service

Thanks to our process systems, we acquire customers. With our excellent service, we retain them. We know that the maximum availability of systems is one of the most important aspects of all. We do not waver for long – we provide support and consulting without any loss of time and we are present at your premises at the earliest opportunity.

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References

You will already find Ruland systems in more than 60 countries throughout the world.

Our systems and our process technology are “Made in Germany” and stand for quality and excellence right up to the last detail.

Fidel Dreher GmbH

Production of NFC apple juice in Poland

Based on its state of the art production facilities for high quality NFC apple juices in Germany, Dreher now builds up a new plant in South-Poland with two big tank farms, both fully automated. Ruland supplies the complete technology for processing the fresh juice after pressing, including handling of raw juice, short time heating units, deaerator, tank farm, CIP cleaning unit and the automation.

Performances of Ruland

Consulting 50%
Engineering 100%
Automation 100%
Implementation 90%

Customer value

Production equipment 60%
Raise in capacity 100%
Technology transfer 100%
Innovation 30%

Glanbia Cheese/Leprino Foods

New plant for mozzarella production

In the new mozzarella plant of the Glanbia Cheese and Leprino Foods group of companies in Ireland, high standards apply to implementation, project management as well as a strict division into a high-care and low-care area. In the high care area, hygienic design measures are implemented very consistently. Ruland took over a large part of the plant and piping construction for the liquid handling.

Performances of Ruland

Consulting 80%
Engineering 100%
Automation 20%
Realization 90%

Customer value

Production equipment 80%
Raise in capacity 100%
Technology transfer 100%
Innovation 80%

Uvex Arbeitsschutz GmbH

Software for receipe handling and stock management

With Ruland's RPMS software, the manufacturer of high-quality industrial safety equipment can optimise its production processes. RPMS simplifies the management of raw material stocks and recipe handling. The process management system provides Uvex with reliable operator monitoring, automatically generated batch records, and builds the basis for tank farm and blending plant expansions.

Performances of Ruland

Consulting 25%
Engineering 0%
Automatisation 100%
Implementation 100%

Customer value

Optimisation 75%
Modernisation 100%
Raise in quality 10%
Innovation 100%

Biotest AG

BNL - Biotest Next Level

Biotest AG produces human blood plasma products for hematology, clinical immunology and intensive care. Ruland contributes to the current production extension in Dreieich by supplying process units for the production of immunglobulins.

Performances of Ruland

Consulting 10%
Engineering 100%
Automation 100%
Implementation 100%

Customer value

Efficiency enhancement 40%
Capacity augmentation 100%
Quality improvement 75%
Cost savings 10%

Tentorium

From beehives to the jar

Tentorium wanted to convert its small, simple and manual production of apiphyto products into a modern industrial production facility. Ruland has developed the plant in an order for consulting and then designed and implemented it.

Performances of Ruland

Consulting 100%
Engineering 100%
Service 20%
Implementation 100%

Customer value

Efficiency enhancement 75%
Capacity augmentation 100%
Quality improvement 80%
Cost savings 60%

Döhler América Latina Ltda.

Aseptic container loading system

For the global producer and supplier of fruit concentrates in Brazil, Ruland developed an aseptic container loading system. For a quick, safe and ergonomic production, we equipped the system with two container filling stations. The loading system has a distribution panel that enables many complex processes.

Performances of Ruland

Consulting 100%
Engineering 100%
Automation 100%
Realisation 100%

Customer value

Efficiency enhancement 100%
Capacity augmentation 60%
Quality improvement 100%
Innovation 100%

Iprona AG

Process line for fruit processing and purification

For Iprona AG, Ruland implemented the equipment for a new factory with process systems for fruit processing and purification. The project was implemented in two phases: Consulting and implementation.

Performances of Ruland

Consulting 100%
Engineering 100%
Service 30%
Implementation 100%

Customer value

Efficiency enhancement 25%
Capacity augmentation 80%
Quality improvement 60%
Cost savings 50%

Dr. Kurt Wolff

Consulting for a new tank farm

Dr. Kurt Wolff GmbH & Co. KG is planning the conversion to a new fully automated tank farm with ex protection (partially) for its most important products. In the course of consulting, Ruland has reviewed the options for the modernisation of the tank farm.

Performances of Ruland

Consulting 100%
Engineering 50%
Automation 25%
Implementation 10%

Customer value

Quality augmentation 30%
Efficiency enhancement 50%
Reproducibiltiy 30%
Capacity augemention 25%

Plantextrakt GmbH & Co. KG

Small batches – Large product diversity

Ruland implemented a process system for the pasteurisation of herb and tea extracts for Plantextrakt in Vestenbergsgreuth. Plantextrakt is a global leader in the production of tea, fruit and herb extracts.

Performances of Ruland

Consulting 80%
Engineering 100%
Service 50%
Implementation 50%

Customer value

Efficiency enhancement 80%
Capacity augmentation 60%
Quality improvement 90%
Cost savings 40%

Chr. Hansen GmbH

Process technology for the fermentation of bacteria

In Pohlheim/Germany, Chr. Hansen replaces and extents parts of its production and process technology. Ruland supplies a new fermenter a larger glucose tank. Installation, assembly and start-up will be done in a very limited period to avoid production disturbances. For this, we will pre-assemble all modules as far as possible in our assembly hall.

Performances of Ruland

Consulting 90%
Engineering 90%
Automation 25%
Implementation 90%

Customer value

Efficiency enhancement 50%
Capacity augmentation 30%
Quality improvement 15%
Cost savings 10%

Fidel Dreher GmbH

Modernisation and expansion of the tank farm

Fidel Dreher GmbH has expanded its production and storage capacity many times over. Ruland supplied the new tank farm with a capacity of 8 million tank litres. With the associated process and automation technology, Fidel Dreher has one of the most modern tank farms.

Performances of Ruland

Consulting 90%
Engineering 90%
Service 50%
Implementation 100%

Customer value

Efficiency enhancement 60%
Capacity augmentation 50%
Quality improvement 80%
Cost savings 30%

Coca-Cola HBC Poland

Units for syrup production

For CocaCola HBC Poland, Ruland developed process equipment for syrup production for energy drinks. The task was to find a concept for the slightly soluble components, to design an efficient and functional dextrose dissolution system and an automated operation with a complex dosing system. The system supplies further guarantees high accuracy and repeatability of parameters of the various syrups.

Performances of Ruland

Consulting 70%
Engineering 100%
Automation 100%
Realisation 100%

Customer value

Efficiency enhancement 50%
Capacity augmentation 100%
Quality improvement 100%
Innovation 70%

Grünewald Fruchtsaft GmbH

Safe, flexible and efficient

Modern plant technology must support the production processes optimally: An efficient work-flow is necessary for sterilising stainless steel containers. Unique circumstances and space options demand an ingenious solution.

Performances of Ruland

Consulting 50%
Engineering 100%
Service 0%
Implementation 100%

Customer value

Efficiency enhancement 45%
Capacity augementation 50%
Quality improvement 30%
Cost savings 40%

Badische Staatsbrauerei Rothaus AG

Piping, new filling- and bottle sorting system

The brewery sets a high value on the quality of their products and pays great attention to the production technology and implementation details. Ruland planned and installed the complete piping system for the new filling- and bottle sorting system. Planning the piping route was a very complex task, as the whole machinery and plant components from different deliverers were spread over two halls.

Performances of Ruland

Consulting 40%
Engineering 100%
Piping 100%
Implementation 100%

Customer value

Efficiency enhancement 20%
Modernisation 80%
Quality improvement 10%
Innovation 50%

Top Bronnen NV

Syrup plant for the production of flavored carbonated drinks

Top Bronnen is a leading water and beverages producer in the Belgian market. As part of a two-stage syrup plant construction project, Ruland supplied a sugar syrup pasteuriser, a powder dissolving system, a container cleaning system and a CIP station for the production of carbonated soft drinks with flavours.

Performances of Ruland

Consulting 100%
Engineering 100%
Automation 100%
Realisation 100%

Customer value

Efficiency enhancement 100%
Capacity augmentation 100%
Quality improvement 100%
Innovation 50%

Güldenkron Fruchtsaft Kellerei

Extension of production at the traditional company

For the extension of production Ruland supplies mixing unit, tubular heat exchanger with sterile tank, CIP loop and cooling tower. Güldenkron’s wide product range requires a special focus on unit design so that all products can be processed in an optimal way. The result: high quality, natural products, produced hygienically.

Performances of Ruland

Consulting 0%
Engineering 100%
Service 0%
Implementation 100%

Customer value

Efficiency enhancement 45%
Capacity augementation 50%
Quality improvement 0%
Cost savings 40%

Famiglia Zanlorenzi S/A

Pasteurisation system and CIP unit for grape beverages

Famiglia Zanlorenzi is one of the larges wine producing companies in Brazil. For their expansion in the South American market they ordered a tubular pasteuriser with a degassing unit and an aseptic buffer tank. The system is used to pasteurise grape beverages. Within this project, Ruland also supplied a new CIP unit.

Performances of Ruland

Consulting 80%
Engineering 50%
Automation 100%
Realisation 100%

Customer value

Efficiency enhancement 100%
Capacity augmentation 0%
Quality improvement 80%
Innovation 60%

Biotest AG

Maintenance during summer shutdown

During the annual summer standstill of Biotest AG, a team of Ruland service technicians, programmers and fitters performs comprehensive maintenance and service work at various Biotest production units.

Performances of Ruland

Consulting 5%
Engineering 10%
Service 100%
Implementation 20%

Customer value

Efficiency enhancement 5%
Capacity augmentation 0%
Quality improvement 90%
Cost savings 5%

DÖHLER SP. Z O.O.

Extension of an existing NFC processing plant

For Doehler Poland, the national leader in the NFC juices, fruit and vegetable concentrates production, Ruland modernized the installation for the production of NFC juices. As part of the project, we supplied a system for thermal processing and storage of apple juices. The advantage of the system is its flexibility to process different products and to run different performances.

Performances of Ruland

Consulting 90%
Engineering 100%
Automation 90%
Realisation 100%

Customer value

Efficiency enhancement 50%
Capacity augmentation 50%
Quality improvement 30%
Innovation 80%

B.blend - a joint venture between Ambev and Whirlpool

Aseptic container unloading station

As a first company in the world, B.blend developed an all-in-one machine for drinks in capsules. Ruland supplied an aseptic container discharge system for their plant in Brazil. The design of the container station is modular which allows for continuous aseptic conditions. Further the aseptic container station can be easily extended with further modules.

Performances of Ruland

Consulting 30%
Engineering 100%
Automation 90%
Realisation 100%

Customer value

Efficiency enhancement 60%
Capacity augmentation 30%
Quality improvement 0%
Innovation 50%

Elopak EQS GmbH

Planning and installation of process units

Ruland supported the manufacturer of aseptic filling systems with planning and installation of a process area in their new production facility in Mönchengladbach/Germany. Ruland delivered a production plant for mixing, thermal treatment and cold aseptic supply of sterile product used for test and validating the aseptic filling systems.

Performances of Ruland

Consulting 80%
Engineering 100%
Service 80%
Implementation 90%

Customer value

Efficiency enhancement 40%
Capacity augmentation 10%
Quality improvement 80%
Cost savings 5%

Q-BEV Sp. z o.o.

A modern syrup preparation line for manufacturing functional beverages

To one of the leading manufacturers of alcohol-free beverages in Poland, Ruland supplied a technologically advanced, comprehensive system for the preparation of syrup used as basis for functional beverages production. The state-of-the-art line comprises an user-friendly components dosing system as well as an automated highly-efficient sugar dissolving system and an automatic two-circuit CIP station.

Performances of Ruland

Consulting 100%
Engineering 100%
Automation 100%
Realisation 100%

Customer value

Efficiency enhancement 100%
Capacity augmentation 100%
Quality improvement 100%
Innovation 80%

A. Dohrn + A. Timm GmbH & Co. KG

Flash pasteurizer for fruit juices and vegetable juices

For the producer of juices from sustainable vegetables and fruits, Ruland supplied a flash pasteurizer in hygienic design. As every short term heating unit it has a heat exchanger, temperature holding unit, sterile tank, valves and measuring and control technology. In addition, Ruland supplied a multipath coupling panel for connection to juice production unit, tank farm and truck loading system.

Performances of Ruland

Consulting 20%
Engineering 100%
Automation 100%
Realisation 75%

Customer value

Efficiency enhancement 20%
Capacity augmentation 80%
Quality improvement 10%
Innovation 10%

Maspex Olympos

Syrup room for beverages and fruit/vegetables juices production

For a leading company in the food market in Central and Eastern Europe, Ruland did a complete modernisation of the existing syrup room. In order to modernise the plant, we supplied a dissolving and dosing system for components and a tubular pasteuriser together with a homogeniser and degasser. The CIP station was also modified and equipped with both a new heating- and a chemicals dosing system.

Performances of Ruland

Consulting 70%
Engineering 50%
Automation 80%
Realisation 100%

Customer value

Efficiency enhancement 70%
Capacity augmentation 70%
Quality improvement 80%
Innovation 80%

Browar Pinta Sp. z o.o.

Process equipment for craft beer brewing

For a craft beer producer in Poland, Ruland supplied brewing equipment including a pasteurizer, a system for automated cleaning of all process parts, the automation and relevant tank pipelines. As a Ruland standard, this system for brewing craft beer is customized to the individual customer needs.

Performances of Ruland

Consulting 60%
Engineering 70%
Automation 100%
Realisation 100%

Customer value

Efficiency enhancement 100%
Capacity augmentation 100%
Quality improvement 100%
Innovation 50%

Our customers

Some references

News

Read more about plant engineering, process plants, automation solutions etc.

2024_Ostern_eng

Happy easter!

28.03.2024

Team Ruland wishes everyone a happy Easter and relaxing holidays! 😊 🐰


Text englisch Frohes Fest und eine gutes neues Jahr auf rotem Hintergrund mit weißem Tannenbaum und Ruland-Logo

Merry Christmas 2023

18.12.2023

Wishing you all the best for the coming holiday season and a happy new year!


Banner BrauBeviale, 28.-30.11.2023 in Nuremberg. Visit us in hall 9 booth 9-348, English

BrauBeviale 2023

30.08.2023

28. – 30.11.2023 | exhibition center Nuremberg | Germany | 9-348

Let’s meet at BrauBeviale in November! We are already looking forward to meeting you there and to hear all the news and inspirations of the community.

You will find us in hall 9, booth no 348. Stop by and discuss your projects with us!

Get your free ticket on https://www.braubeviale.de/en/visitors/tickets/voucher with our code BB23Ruland.


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28.03.2023

The automation of industrial plants found its way into manufacturing companies with the digital revolution in the 1970s. Today, we no longer deliver any plant without an automated control function. Even if IoT and full networking of man and machine still seem a long way off in reality, the trend is clearly moving towards collection, storage and intelligent evaluation of more and more data in real time.

 

Read more
Logo Lounges Cleanroom Processes

Pharma process technology, cleanroom, hygiene

14.03.2023

Let’s meet at the Ruland stand at the fair or at Jürgen Schütze’s lecture on modular process plants for biotechnological fermentation processes. We look forward to seeing you!

18 – 20.04.2023 | Messe Karlsruhe, dm-Arena | booth K4.1

Lecture: Construction kit for individual bioreactors

19.04.2023 | 11:30 a.m. | Session 69 | Room 9

Free visitor registration
https://www.x4com.de/expo_lounges_besucherregistrierung

Registration code
eYTS1XQMZ


How to find us

Your experts for plant engineering and construction

We plan and build customised process systems for liquid products.

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